《线缆及线束组件的要求与验收》技能培训

【课程背景】
    一个推动质量认证体系的重要检验标准……
    IPC/WHMA-A-620在2002年首次出版后就被国际业界广泛接受，很快成为线缆线束行业进行工艺、材料和检验管理的最重要的指导标准。在美国WHMA工业技术指导委员会的支持下，IPC/WHMA-A-620的标准和认证课程被翻译成多种语言，作为终端产品验收标准，已然得到了国际的普遍认可。新版本PC/WHMA-A-620C版本也于2017年1月份出版，目前IPC/WHMA-A-620为全球范围的OEM和EMS公司广泛采纳
【Course Background】
    An important inspection standard to promote the quality certification system...
    IPC/WHMA-A-620 was widely accepted by the international industry after its first publication in 2002, and soon became the most important guiding standard for process, material and inspection management in the cable harness industry. With the support of the US WHMA Industrial Technical Steering Committee, the IPC/WHMA-A-620 standards and certification courses have been translated into multiple languages, and have been generally recognized internationally as the acceptance criteria for end products. The new version PC/WHMA-A-620C was published in January 2017, and now IPC/WHMA-A-620 is widely adopted by OEM and EMS companies worldwide.
 
【课程目标】
    参考业界开发并接受认可的，可追溯的标准化模式的培训大纲，增加实际的案例讲解以加强对标准的正确理解和正确运用；老师还会详细讲解目标、可接受、过程警示以及缺陷条件，统一大家对标准的理解。同时通过实际的样品检验和缺陷图片的分析，指导学员如何最有效的使用标准条款来帮助平时的实际工作！
    通过IPC-A-620培训课程，能够极好的证明贵公司为持续保证产品质量和可靠性而付出的努力， 并且推动了ISO以及其它质量认证体系。针对专业人员的培训会帮助每个学员更好的理解IPC-A-620标准，并且为行业提供规范和价值。
【Course Objectives】
    Refer to the training syllabus of the standardization model developed and accepted by the industry, which can be traced back, and actual case explanations are added to strengthen the correct understanding and correct application of the standard; the teacher will also explain in detail the objectives, acceptability, process warnings and defect conditions, and unify everyone's understanding of the standard. At the same time, through the actual sample inspection and the analysis of defect pictures, to guide the students how to use the standard clauses most effectively to help the usual practical work!
    Passing the IPC-A-620 training course can be an excellent proof of your company's efforts to continuously ensure product quality and reliability, and promote ISO and other quality certification systems. Training for professionals will help each trainee better understand the IPC-A-620 standard and provide specifications and value to the industry.
 
【培训特色】
案例分析：通过样品检验有效地把标准条款和实际运用结合起来，简而言之，理论有效联系实际；
分组讨论：学员积极参与，行业相互交流，增广见识；
考试系统：完善的考试系统，能够量化学员的理论和实际操作技能。
【Training Features】
Case analysis: Effectively combine standard clauses with practical application through sample inspection. In short, theory is effectively connected with practice;
Group discussion: students actively participate, the industry communicates with each other, and broadens their knowledge;
Exam system: a complete examination system that can quantify students' theoretical and practical skills.
 
【课程大纲】
【Course Outline】
 

模块Module	课 程 内 容 Course content		备注 Remark
1	IPC 政策和程序 IPC Policies and Procedures	IPC 专业培训政策和程序概述。 Overview of IPC Professional Training Policies and Procedures.	共:4.5 小时 Total: 4.5 hours
	前言 (章节 1) Preface (Chapter 1)	范围、目的、特殊设计、术语和定义、产品的分类、目测标准、检查条件、单位及应用、尺寸的鉴定、目检等。 Scope, purpose, special design, terms and definitions, classification of products, visual inspection standards, inspection conditions, units and applications, identification of dimensions, visual inspection, etc.	讲解3.5小时 Explain: 3.5 hours
	备线 (章节 3) Backup Line (Chapter 3)	剥外皮、股线损伤和切线、导线变形、绞线等。 Stripping, strand damage and tangents, wire deformation, stranding, etc.	考试1小时 Exam:1 hour
	线缆组件与导线的测量 (章节11) Measurement of cable assemblies and conductors (Chapter 11)	线缆测量、导线测量、非破坏性测试、返工或维修后的测试、电气测试方法、机械测试方法等。 Cable measurements, wire measurements, non-destructive testing, testing after rework or repair, electrical test methods, mechanical test methods, etc.
	测试 (章节 19) Test (Chapter 19)	电气测试、机械测试。 Electrical testing, mechanical testing.
2	压接端子(接头和接线片)(章节 5)  Crimp Terminals (Splices and Lugs) (Chapter 5)	冲压成形接头、机制接头、金属环压接。 Stamped and formed joints, machine joints, metal ring crimps.	共:3.5小时 Total: 3.5 hours
			讲解2.75小时Explain: 2.75 hours
	绝缘皮穿刺连接 (IDC) (章节 6) Insulation Piercing Connection (IDC) (Chapter 6)	多端子,扁平线缆、分立导线端子。 Multi-terminal, flat cable, discrete wire terminals.	考试0.75小时 Exam:0.75 hour

 

3	焊接端子(章节 4) Solder Terminals (Chapter 4)	材料,元件及设备、清洁度、焊接连接、导线/引线上锡、导线绝缘皮、绝缘套管、连接要求、焊接连接等。 Materials, components and equipment, cleanliness, solder connections, tinning of wires/leads, wire insulation, insulating sleeves, connection requirements, solder connections, etc.	共:3小时 Total: 3 hours
			讲解2.5小时 Explain: 2.5 hours
	高电压应用（章节 20） High Voltage Applications (Chapter 20)	高电压的焊接连接的特殊要求。 Special requirements for high voltage solder connections.	考试0.5小时 Exam:1 hour
4	连接器连接 (章节 9) Connector Connections (Chapter 9)	紧固件安装、释力装置、套管和防护套、连接器损伤、管脚和密封塞在连接器内的安装。 Fastener installation, force relief devices, sleeves and boots, connector damage, installation of pins and sealing plugs in connectors.	共:2 小时 Total: 2 hours
			讲解1.5小时 Explain: 1.5 hours
	压模/注模 (章节 10) Compression/Injection Molding (Chapter 10)	压模、注模。 Compression, injection molding	考试0.5小时 Exam:0.5 hour
5	衔接 (章节 8) Articulation (Chapter 8)	焊接衔接、压接衔接 Weld connection, crimp connection	共:1.0 小时 Total: 1 hour
			讲解0.5小时 Explain: 0.5 hour
			考试0.5小时 Exam:0.5 hour
6	标记/标签 (章节 12) Marking/Labeling (Chapter 12)	内容、易读性、永读性、定位及方向、功能性、标记套等。Content, legibility, permanence, orientation and orientation, functionality, marker sets, etc.	共: 4 小时 Total: 4 hours
	紧固 (章节 14) Fastening (Chapter 14)	扎线带缠绕/连扎应用、分叉、布线。 Cable tie wrapping/rolling applications, bifurcation, wiring.	讲解3.25小时 Explain: 3.25 hours
	线束/线缆电气屏蔽 (章节 15) Harness/Cable Electrical Screening (Chapter 15)	编织、屏蔽层端子、胶带、管套、收缩管。 Braided, shielded terminals, tapes, sleeves, shrink tubes.	考试0.75小时 Exam:0.75 hour
	线缆/线束防护层 (章节 16) Cable/Wire Harness Covering (Chapter 16)	编织、套管/热缩套管、蛇形管、管套、胶带。 Braids, sleeves/heat shrinks, coils, sleeves, tapes.
	成品组件安装(章节 17) Finished component installation (Chapter 17)	机械零部件安装、导线/线束安装。 Mechanical component installation, wire/harness installation.
7	同轴及双轴线缆组件 (章节 13) Coaxial and Twin-axial Cable Assemblies (Chapter 13)	剥外皮、中心导体端子、焊箍针、同轴连接器、屏蔽层端子、中心插针定位、半刚性同轴线、铆接式连接器、双轴线的焊接与剥皮。 Stripping, Center Conductor Terminals, Ferrule Pins, Coaxial Connectors, Shield Terminals, Center Pin Positioning, Semi-Rigid Coaxial Cables, Riveted Connectors, Bi-axial Soldering and Stripping.	共:3 小时 Total: 3 hours
			讲解2.5小时 Explain: 2.5 hours
			考试0.5小时 Exam:0.5 hour
8	无焊绕接 (章节 18) Solderless Wraparound (Chapter 18)	无焊匝数、匝间空隙、导线末端,绝缘饶匝、线匝凸起重叠、绕接位置、理线、导线松弛、镀层、损伤。 No soldering turns, inter-turn voids, wire ends, insulation wrapping, winding bulge overlap, winding position, wire management, wire slack, coating, damage.	共:1.0 小时 Total: 1 hour
			讲解0.5 小时 Explain: 0.5 hour
			考试0.5 小时 Exam:0.5 hour